Optimal DC Power Supply for the Steel Industry
Efficiency, Precision and Innovation
For over 35 years, plating electronic has been a leader in the development of innovative DC power supplies used in demanding industrial processes. In the steel industry in particular, precisely controlled coating processes are critical to optimizing the durability, corrosion resistance, and mechanical properties of steel products.
Our high-performance switch-mode DC power supplies (SNT), such as the POWER STATION pe5910 model, set new standards in electroplating for strip steel, for example in titanium nitride (TiN) or electrolytically refined tin-free steel (TFS) coating processes. With a combination of high control accuracy, minimal ripple, and outstanding energy efficiency, our systems ensure uniform and high-quality coatings.
Why are plating electronic DC power supplies ideal for the steel industry?
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Maximum control precision for optimal coatings
The digital control technology of our DC power supplies enables precise current control, which is essential for uniform coating thickness and quality. Precise current regulation reduces defects and improves coating adhesion. -
Minimal ripple for consistent quality
Thanks to their design, our DC power supplies have very low ripple, minimizing fluctuations in current flow. This ensures homogeneous coating application and avoids structural defects. -
Energy efficiency at the highest level
Our DC power supplies achieve an efficiency of up to 97%, which not only reduces energy consumption but also sustainably lowers operating costs. This is a crucial advantage in the energy-intensive steel industry, where efficiency gains lead directly to economic benefits. -
Flexibility in integration
The compact design and modular technology of our systems allow easy integration into existing production lines. This makes them an ideal choice for companies looking to optimize or modernize their coating processes without major structural changes.
Innovative Coating Technologies in the Steel Industry
Titanium Nitride (TiN) Coating
Titanium nitride is a proven method for hardening and increasing the wear resistance of steel components. This extremely thin but highly durable ceramic layer not only improves mechanical properties but also offers an attractive golden appearance. Our DC power supplies ensure a uniform and controlled deposition process, guaranteeing consistently high coating quality.
Tin-Free Steel (TFS) Coating
TFS (Tin Free Steel) is used especially in the packaging industry to provide steel surfaces with corrosion-resistant and environmentally friendly protective coatings. Our state-of-the-art DC power supplies ensure precise control of the electrolytic coating process to maximize protection and minimize production losses.
Thyristor vs. Switch-Mode Power Supply Technology: Which Solution Fits Your Application?
Switch-Mode DC Power Supplies (SNT)
- Compact design: Space-saving with high power density up to 240 kW DC
- Low ripple: Ideal for high-precision applications such as coating steel surfaces
- High efficiency: Up to 97% energy efficiency for sustainable production processes
Thyristor DC Power Supplies
- Excellent for high-current applications: Perfect for electrolysis and high-power steel industry processes
- Robust and durable: Proven performance in challenging environments
- Maximum efficiency: Up to 98% efficiency with high power loads
The POWER STATION pe5910: Tailor-Made for Industrial Peak Performance
An outstanding example of our technological solutions is the DC power cabinet model pe5910. This water-cooled DC power supply is based on state-of-the-art switch-mode technology and offers maximum efficiency, flexibility, and reliability.
Typical features of the pe5910:
- Variable power range, expandable through parallel connection
- Digital control (DSP)
- Control range 0–100%, current deviation < 1%, voltage deviation < 0.5%
- Very low ripple < 1%
- Efficiency up to 95% (standard) or up to 97% with integrated Active Front End (AFE) technology
- 100% duty cycle at full power, short-circuit-proof
- Multiple outputs per cabinet possible
- Water cooling with stainless steel cooling system and reliable over-temperature protection
- Optional: integrated polarity reversal
Whether for high-precision coatings, reliable processes, or space-saving integration — the pe5910 model is the ideal solution for modern production requirements in the steel industry.
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Our Promise: Top-Level Service & Consulting
At plating electronic, the customer is at the center of everything we do. Our expert team works closely with you to find the perfect DC power solution for your specific application. From needs analysis to commissioning and maintenance, we offer comprehensive consulting and technical support to ensure your production runs smoothly.
Want to learn how our innovative power supply solutions can optimize your steel production? Contact us today and let our experts advise you!
With the right DC power supply, you invest in precise, efficient, and sustainable coating processes for the steel industry. Trust in plating electronic – your partner for future-proof power supply solutions.